MetronIndustrial AI OS

Module

Downtime

Know why the machine stopped — before the shift report is written.

  • Operator stop codes in ≤2 taps on tablet
  • Pareto of unplanned losses by reason, line, and shift
  • Alerts when chronic reasons repeat
Metron Edge gateway on the machine beside an operator using the Metron production-control touchscreen.Illustrative scene

Outcomes

What you'll gain

  • Categorized downtime instead of “other”
  • Faster standups with facts on screen
  • Clear Availability drivers for OEE
  • Work-order drafts from recurring patterns

Product tour

Inside Downtime

Timeline + Pareto on the same Core as OEE — no separate spreadsheet.

Illustrative product scenario — not a customer deployment or live plant feed.

Illustrative DemoModule signal42m

Deterministic sample values show the interaction pattern. Production deployments bind this view to governed Industrial Core signals.

Static accessible summary for this illustrative chart
Module signal42m
ContextDeterministic sample values show the interaction pattern. Production deployments bind this view to governed Industrial Core signals.
Loss ParetoDEMO

Material shortage, changeover, mechanical — ranked by minutes lost this shift.

42mTop loss
7Stops
100%Coded
1Open
Event timelineDEMO

Every stop with reason, duration, and machine — ready for root cause.

Day on the floor

How it changes your day

  1. Operators log reasons without leaving the line
  2. Supervisors attack the top bar on the Pareto first
  3. Maintenance gets evidence, not anecdotes

Accuracy

Availability you can defend

Planned vs unplanned downtime follows site policy. OEE Availability stays honest.

  • Stop reason taxonomy per site
  • Minutes feed Availability in A×P×Q
  • Same events visible in Console and Operator

Review your factory improvement case

Bring one production line, its current data sources, and a priority loss. We will map the measurement, workflow, and proof of value.

Discuss your factory